Explore Screws & Barrels
Explore Screws & Barrels

ABA 3-Layer Blown Film Plant

For customers seeking a more cost-effective and sustainable solution, our ABA blown film lines offer a compelling alternative. By utilizing a smaller extruder for the A-layers and another for the B-layer with recycled or filler materials, our ABA lines significantly reduce raw material costs. The resulting three-layer film is 30% stronger than monolayers and features a complete printing surface on both sides, making it perfect for applications like shopping bags and garbage bags.

A Closer Look at Our Machinery

Key Applications

General purpose packaging film

Shopping Bags with high strength

Garbage Bags

Liner Bags with recycled core

Heavy-duty Sacks

Courier & Security Bags

Key Features
  • Reduces material costs by using recycled/filler material in the core layer.
  • Produces films that are up to 30% stronger than equivalent monolayer films.
  • Two extruders for A/B/A layer configuration.
  • Optimized for efficient melting and mixing to maximize output and quality.
  • Grooved feed bush barrel and barrier screw design.
  • Compatible with LD/LLDPE, HM/HDPE materials.
Core Benefits
  • Produces high-strength films with excellent barrier properties for diverse applications.
  • Reduces material costs by optimizing core layers with reprocessed or filler materials.
  • Enhances film quality with precise layer thickness and uniform material distribution.
  • Lowers production costs by enabling higher filler or reprocess material consumption.

Sustainable & Cost-Effective

The ABA configuration is perfect for integrating recycled materials into the core ‘B’ layer, reducing your carbon footprint and raw material expenditure without compromising on quality.

Technical Specifications

Specification Value
Number of Extruders 2 (A/B/A Configuration)
Screw Diameter (mm) 32-55
L/D Ratio 28:1, 30:1
Output Capacity (Kg/hr) 65-150
Film Thickness (microns) 20-150
Film Width (mm) 350-1300
Die Gap (mm) 1.2 - 2.2
Cooling System Dual-lip Air Ring
Take-Up Speed (mtr/min) 7 - 80
Winder Type Surface / Pneumatic winder
Automation level Push button panel with synchronization Master Reference